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77 GHz radar SoC · production test basics

Open, short and contact-resistance (Cres) test

The first tests at every insertion, wafer probe and final test alike, check that the tester actually touches every pin and that no pin is shorted, before any power is applied. This page covers the diode method, typical limits, the walking-Z tri-state test, how to measure contact resistance, how radar RF, supply and analog pins differ, and how to use the data. It sits alongside the BIST & loopback and digital DFT & stress pages.

00

Why and how: the ESD-diode method

First test

The first tests at every insertion (wafer probe and final test) check that the tester is actually connected to every pin, and that no pin is shorted, before any power is applied. The chip is not powered. The tester's per-pin PMU pushes a small current into each pin and reads the voltage across the pin's ESD protection diode. The test takes a few milliseconds, catches bad contacts, bent probes, bridged balls and assembly opens, and protects the part and the load board from powering up into a short.

(a) Negative test: force −100 µA current comes up from VSS through D_dn VDD held at 0 V VSS = 0 V Tester PMU force −100 µA clamp −2 V R_contact pad core (off) D_up D_dn reads ≈ −0.65 V (b) Positive test: force +100 µA current flows out through D_up to VDD VDD held at 0 V VSS = 0 V Tester PMU force +100 µA clamp +2 V R_contact pad core (off) D_up D_dn reads ≈ +0.65 V
The same pad tested in both polarities. Each test forward-biases one ESD diode, and the faded diode is reverse-biased. (a) Negative: the current comes up from VSS through D_dn, reading −V_f. (b) Positive: the current flows through D_up into the VDD rail, which the tester holds at 0 V, reading +V_f. An open contact has no path in either polarity, so the PMU hits its clamp. A short to ground or to a 0 V neighbour reads near 0 V in both.
V_pin at ∓100 µA (typical limits; grey = guard band) OPEN PASS − SHORT PASS + OPEN −2.0 −1.2 −0.9 −0.3 0 V +0.3 +0.9 +1.2 +2.0
Typical pass windows for both polarities. Exact limits come from characterising the ESD diodes over temperature (V_f falls about 2 mV/°C, so a hot-probe insertion reads closer to zero). Readings in the grey guard bands fail as "marginal" and usually trigger a re-contact.

How to run both polarities

  1. Ground the rails: the tester supplies hold every VDD and VSS pin at 0 V (connected, not floating), and per-pin PMUs force 0 V on all other signal pins.
  2. Negative pass: FIMV −100 µA on each pin under test, clamp −2 V, wait about 0.5–1 ms for the pin and cable capacitance to settle, then measure. With per-pin PMUs all pins run in parallel; with shared PMUs, in groups whose pins aren't adjacent.
  3. Positive pass: the same with +100 µA and a +2 V clamp.
  4. Classify each pin from both readings together, using limits specific to its pin type (next table).
Negative readingPositive readingVerdict
−0.65 V (pass)+0.65 V (pass)Good: contact made, both ESD diodes present
at −2 V clampat +2 V clampOpen: no contact, bent probe, missing ball, bond/bump open
≈ 0 V≈ 0 VShort to ground or to a neighbour held at 0 V
passat +2 V clampNo diode to VDD: a damaged D_up, or expected for pins designed without one (fail-safe / over-voltage-tolerant IO, open-drain nERROR, some analog pins). Use that pin type's limits.
at −2 V clamppassDamaged D_dn or a break in the pad's VSS connection (rare; investigate)
slightly low |V|slightly low |V|Resistive path in parallel (partial short, leakage): check it against the guard band and the leakage test
  • Why run both? The negative test alone proves contact. The positive test also checks the upper ESD diode and the pad's connection to the IO supply ring. That catches ESD damage from handling, and it confirms a short with a second, independent reading. Some flows run only the negative test at wafer probe for speed and both at final test.
  • The VDD rail must really be at 0 V. If it floats, the positive current charges the chip's supply decoupling through D_up. The reading then ramps and fails as unstable or open, and the chip is partly back-powered through its pads. Keep the current small (≤ 100 µA) and the rails grounded.
  • Power pins are checked separately: the power-rail short test, plus −100 µA on a VDD pin (with VSS at 0 V), which forward-biases the rail clamp's body diode and should read about −0.65 V.
01

Test list and typical limits

TestMethodTypical pass windowA fail means
Open/short to VSS diodeFIMV −100 µA per pin, all other pins 0 V, clamp −2 V−0.9 … −0.3 VNear 0 V: short to VSS or a neighbour. At the clamp: open (no contact, bent probe, missing ball)
Open/short to VDD diodeFIMV +100 µA, clamp +2 V+0.3 … +0.9 VSame logic through the upper diode; confirms both ESD paths
Pin-to-pin shortOdd pins at 0 V, even pins forced (then swap); or each pin vs its neighbours at +0.2 V|I| < 1 µA between neighboursSolder bridge, probe-to-probe contact, metal short
Power-rail shortFVMI a small voltage (0.1–0.5 V, below diode turn-on) on each rail, others 0 VI < rail-specific limit (µA–mA)VDD–VSS short: stops the flow before full power-up
Input leakage (IIL / IIH)FVMI 0 V and VDDIO on inputs, chip powered|I| < 1 µA (typical digital IO)Damaged input, gate-oxide leak, ESD damage (runs after power-up)
Contact resistance (Cres)Kelvin: force and sense needles on the same pad, or the two-current diode method below< 0.5–2 Ω (probe card), < 0.1 Ω (FT socket)Contamination or oxide on probes/socket: clean the probes, or re-seat the part
02

Walking-Z (tri-state) test

IO function

Continuity shows that each pin is connected. Walking-Z checks the output side of every output and bidirectional pin: that it can be turned off (high impedance, Z) under its own output-enable control, that it doesn't leak when off, and that it isn't bridged to a neighbour. The name comes from the pattern: one pin at a time is put into Z while all the others drive a known level, so the Z state "walks" across the pins. Test houses also call it a tri-state walk or Hi-Z walk, and the exact form varies between companies.

StepP1P2P3P4P5P6Tester checks
A1Z11111P1 floats to the load level; the others read VOH
A21Z1111P2 floats to the load level; the others read VOH
A311Z111P3 floats to the load level; the others read VOH
A4111Z11P4 floats to the load level; the others read VOH
A51111Z1P5 floats to the load level; the others read VOH
A611111ZP6 floats to the load level; the others read VOH
B1Z00000P1 floats to the load level; the others read VOL
B20Z0000P2 floats to the load level; the others read VOL
B300Z000P3 floats to the load level; the others read VOL
B4000Z00P4 floats to the load level; the others read VOL
B50000Z0P5 floats to the load level; the others read VOL
B600000ZP6 floats to the load level; the others read VOL

Phase A walks Z through pins driving 1, phase B through pins driving 0. Running both phases means a bridge to a neighbour is caught whichever level the neighbour drives.

How the tester recognises "Z"

Each tester channel has an active load: a programmable current source/sink that pulls an undriven pin toward a threshold voltage V_t (often VDDIO/2). It also has a window comparator with VOL and VOH thresholds. A pin that is driving overrides the load and reads 0 or 1. A pin that is truly off is pulled to V_t, between the thresholds, and reads as Z.

reads 0 reads Z (load pulls to V_t) reads 1 0 VVOLV_t ≈ VDDIO/2VOHVDDIO pin voltage with the active load connected
Three-state comparison. The active load current (typically 0.1–1 mA) is weak enough that any enabled driver overrides it, but strong enough to pull a genuinely off pin to V_t quickly.

Failure signatures

What the tester seesLikely cause
The "Z" pin still reads its previous 0 or 1Output enable stuck on, OE logic or driver fault
The "Z" pin follows its neighbours (1 in phase A, 0 in phase B)Bridge / short to an adjacent pin, or a ball bridge after assembly
A driving neighbour reads wrong only when a certain pin is in ZContention or a short that loads the neighbour
The "Z" pin reads Z, but its parametric leakage failsLeaky output stage or ESD damage (see IOZ below)

Parametric add-on: off-state leakage (IOZ)

IOZH: output in Z, force VDDIO, measure current |I| < 1–10 µA (typical limit) IOZL: output in Z, force 0 V, measure current |I| < 1–10 µA

This is the output-side counterpart of the input leakage test (IIL/IIH). It runs on the pin that is currently in Z, with the PMU replacing the active load.

Generating the pattern

  • Through JTAG boundary scan (IEEE 1149.1): the boundary cells include a control cell for each output enable. EXTEST can set any single pin to Z while the rest drive, and HIGHZ puts all outputs in Z at once. Only the 4–5 JTAG pins need tester channels, which also allows reduced-pin-count testing (see the JTAG section).
  • Through the functional IO registers in test mode: firmware or scan sets the GPIO output-enable bits one pin at a time.

Radar-SoC pins it applies to

PinWalking-Z notes
SPI MISO (host interface)Must be Z while chip-select is inactive, since several devices share the bus. Check both the OE logic and the release time.
GPIO, host interruptStandard walk
Error / nERROR (safety output), often open-drainZ is its "high" state, so walk as Z/0 only and check the pull-up level on the load board
JTAG TDOZ except while shifting (per IEEE 1149.1): verify through the TAP state machine
CSI-2 / LVDS data lanesDifferential, with high-speed and low-power states: use the interface's own test modes rather than a plain Z walk

Walking-Z runs after power-up and leakage, before scan. It takes only 2 × N_pins vectors (µs–ms). The output disable/enable times (t_PZ, t_ZP) can be checked in the same vectors by strobing at the specified delay.

03

Measuring contact resistance (Cres)

Kelvin (4-wire) method

Two needles touch the same pad: one carries the force current, the other only senses voltage (no current, so no drop across it). The difference between the force and sense voltages is the drop across the force contact:

R_c = (V_force − V_sense) / I_force I_force ≈ 10–50 mA (resolution), limited by pad/ESD rating

Needs Kelvin-capable pads or probes. Common for power and critical analog pins, and on FT sockets.

Two-current diode method (no Kelvin)

Force two currents through the same ESD diode. The diode's logarithmic term is known, so what remains is the series resistance (contact + pad + routing):

V(I) = n·V_T·ln(I/I_s) + I·R_s R_s = [ΔV − n·V_T·ln(I₂/I₁)] / (I₂ − I₁) e.g. I₁ = 100 µA, I₂ = 1 mA, n·V_T ≈ 30 mV → ln term ≈ 69 mV, the rest ÷ 0.9 mA = R_s

Works on every diode-protected pin with standard PMUs. Resolution is limited to about 1 Ω, which is enough to flag bad contacts.

04

Radar-SoC pin types need different handling

Pin typeDC structure at the padHow to test continuity
Digital IO (SPI, GPIO, JTAG)Diodes to VDDIO and VSSStandard diode method, ±100 µA
Analog / reference (bias, XTAL)Small diodes, sometimes a series resistorLower current (10–50 µA) and a wider window; account for the series R
RF balls (Tx / Rx) with shunt-inductor ESDAn inductor to GND gives a DC short to ground (≈ 0.5–3 Ω DCR)Inverted logic: a "short" is the good result. Force about 1–10 mA and check R inside a window (e.g. 0.3–5 Ω). High R or the clamp means open
RF balls with series DC-block capacitorNo DC path at allA DC test can't see them. Use a capacitance measurement, or the RF reflected-power detector (BIST path A) against the load-board termination
Supply / ground balls (many in parallel)Many balls per railA DC test sees the whole rail, so a single open ball is invisible. Use per-ball Kelvin contact on the socket, or current-sharing checks. Otherwise it's covered only statistically at FT
05

Using the data, and where it sits in the flow

Using Cres data. Log Cres per site and per touchdown, not just pass/fail. A rising trend means the probe tips need cleaning, and the prober can trigger online cleaning automatically before contact failures become yield loss. Retesting "open" fails once after re-contact separates contact problems from real defects. Track the recovery rate, because a high one points to the probe card, not the wafer.

Where it sits in the test flow

  1. Cres (the tester's own contact check), then open/short on all pins in parallel, all unpowered.
  2. Power-rail short check, then ramp the supplies with current limits.
  3. Leakage (IIL/IIH) and IDDQ with the chip powered.
  4. Only then: scan, MBIST, BIST/BISM and everything else. Continuity failures are binned separately (contact vs device) so yield reports don't confuse probe-card problems with silicon defects.
Limits are typical values for planning. Actual windows come from characterising the ESD structures of your process and package over temperature, and from the tester and probe-card capability.
06

Glossary of abbreviations

Abbreviations are underlined with dots the first time they appear in each section. Hover to see the meaning; click to jump here. Use Search (Ctrl+K) to find an abbreviation anywhere on the page.

Radar system & ADAS

Abbr.Stands forNote
FCWForward Collision WarningWarns of an imminent frontal collision; stage before AEB.
FCTAFront Cross-Traffic AlertFront corner-radar function at junctions and driveways.
RCTBRear Cross-Traffic BrakingBrakes automatically when RCTA detects cross traffic while reversing.
DOWDoor-Opening WarningWarns before a door is opened into an approaching cyclist or car.
VRUVulnerable Road UserPedestrians, cyclists and motorcyclists.
TTCTime To CollisionRange divided by closing speed; triggers warnings and braking.
LRRLong-Range RadarFront radar, ≈ 200–300 m, narrow field of view.
MRRMid-Range Radar≈ 80–160 m, ±40–60° field of view.
SRRShort-Range RadarCorner radar, ≈ 30–80 m, ±75–90° field of view.
NCAPNew Car Assessment ProgrammeConsumer safety ratings (Euro NCAP, C-NCAP, IIHS …).
GSRGeneral Safety Regulation (EU) 2019/2144Makes AEB and other assistance functions mandatory in the EU.
CPDChild Presence DetectionIn-cabin sensing (often 60 GHz radar) that detects a child left in the car.
ACCAdaptive Cruise ControlKeeps distance to the car ahead; uses long-range front radar.
ADASAdvanced Driver-Assistance SystemsThe vehicle functions the radar serves.
AEBAutonomous Emergency BrakingBrakes automatically when a collision is imminent.
BSDBlind-Spot DetectionCorner-radar function.
LCALane-Change AssistCorner-radar function that warns of fast approaching vehicles.
RCTARear Cross-Traffic AlertRear corner-radar function when reversing.
L2SAE automation Level 2 (L3 = Level 3)Partial (L2) and conditional (L3) driving automation.
FMCWFrequency-Modulated Continuous WaveA linear chirp; range comes from the beat frequency f_b = S·2R/c.
FoVField of ViewAngular coverage in azimuth and elevation.
RCSRadar Cross SectionTarget reflectivity in dBsm (car ≈ 10, pedestrian ≈ −10…0).
dBsmDecibels relative to 1 m²Unit of RCS.
EIRPEffective Isotropic Radiated PowerTx power + antenna gain; limited by regulations.
MIMOMultiple-Input Multiple-OutputN_tx × N_rx channels form a larger virtual array.
TDMTime-Division MultiplexingOne Tx per chirp; v_max falls by a factor of N_tx.
BPMBinary Phase Modulation0/180° codes across chirps separate the Tx signals.
DDMADoppler-Division Multiple AccessEach Tx gets a slow-time phase ramp and separates in Doppler.
DoADirection of ArrivalAngle estimation over the virtual array.
DBFDigital BeamformingFFT or matched steering over array channels.
CFARConstant False Alarm RateAdaptive detection threshold (CA = cell-averaging, OS = ordered-statistic).
FFTFast Fourier TransformRange, Doppler and angle FFTs build the radar cube.
SNRSignal-to-Noise Ratio
MUSICMUltiple SIgnal ClassificationSubspace super-resolution DoA algorithm.
ESPRITEstimation of Signal Parameters via Rotational Invariance TechniquesSuper-resolution DoA algorithm.
IAAIterative Adaptive ApproachSuper-resolution spectral / DoA estimator.
DBSCANDensity-Based Spatial Clustering of Applications with NoiseGroups detections into objects.
EKFExtended Kalman FilterNonlinear tracking filter.
UKFUnscented Kalman FilterNonlinear tracking filter using sigma points.
IMMInteracting Multiple ModelTracker that mixes several motion models.
HWAHardware AcceleratorOn-chip FFT / radar processing engine.
RTSRadar Target SimulatorEcho generator for HIL and EOL testing.
HILHardware-in-the-LoopTesting the real sensor against simulated scenarios.
EOLEnd-of-LineFinal production test of a module or vehicle.

RF & analog front end

Abbr.Stands forNote
HPBWHalf-Power BeamwidthAngle between the −3 dB points of an antenna or array beam.
PDNPower Delivery NetworkRegulators, planes, decoupling and package paths that supply the chip.
PIPower IntegrityKeeping supply voltage within limits under load steps and noise.
EMIElectromagnetic InterferenceUnwanted emission or pick-up of electromagnetic energy.
BCIBulk Current InjectionImmunity test (ISO 11452-4) that injects RF current into a cable harness.
TIMThermal Interface MaterialGap pad or paste between board or package and the heat sink.
RFRadio FrequencyHere the 76–81 GHz signal.
LOLocal OscillatorThe chirp signal that drives the Tx and the Rx mixers.
IFIntermediate FrequencyThe beat / baseband signal after the mixer, DC–20 MHz.
PAPower AmplifierTx output stage, 12–14 dBm.
LNALow-Noise AmplifierFirst Rx stage; sets most of the NF.
NFNoise FigureNoise the receiver adds, in dB.
VGAVariable-Gain AmplifierProgrammable-gain stage (IF), or signed VGAs in the phase rotator.
TIATransimpedance AmplifierCurrent-to-voltage stage after a passive mixer.
HPFHigh-Pass FilterIn IF: removes leakage and DC, and equalises R⁻⁴.
LPFLow-Pass Filter
AAFAnti-Aliasing FilterLow-pass filter in front of the ADC.
PPFPolyphase FilterRC-CR network that generates I/Q.
I/QIn-phase / QuadratureTwo copies of a signal 90° apart.
IRRImage Rejection RatioHow well an I/Q path suppresses the mirror frequency.
SSBSingle SidebandA frequency shift in one direction only, e.g. the loopback offset.
BPSKBinary Phase-Shift Keying0/180° switching; produces ±f_m sidebands.
VMVector ModulatorI/Q-weighted phase rotator.
RTPSReflection-Type Phase ShifterHybrid coupler terminated by tunable loads.
P1dB1 dB compression pointInput (or output) level where gain drops by 1 dB.
IIP3Input third-order intercept pointLinearity figure; cascades with the gain before each stage.
PAEPower-Added Efficiency(P_out − P_in) / P_DC of a PA.
PsatSaturated output powerMaximum output power of a PA.
DSBDouble SidebandNoise figure counting both sidebands (typical for zero-IF mixers).
PGAProgrammable-Gain AmplifierIF VGA with digitally set gain steps.
AGCAutomatic Gain ControlLoop that sets the VGA gain from the signal level.
HD22nd-order Harmonic Distortion (HD3 = 3rd)Harmonics show up as ghost targets at 2×/3× range.
AM/PMAmplitude-to-phase conversionPhase change caused by amplitude or supply changes.
RLReturn LossMatch quality, in dB.
CplCoupler (directional coupler)Taps a small, known fraction (−15…−20 dB) of a signal for detection or loopback.
PDPower DetectorDiode or square-law RF-to-DC converter.
APCAutomatic Power ControlClosed loop from the power detector to the VGA/PA gain code.
DPDDigital PredistortionWideband PA linearisation used in comms; radar uses static gain/phase LUTs instead.
VSWRVoltage Standing-Wave RatioMismatch at the antenna/load; changes the delivered power.
CWContinuous WaveAn unmodulated single-frequency tone.
ENRExcess Noise RatioCalibrated output level of a noise source.
SiGeSilicon-Germanium (BiCMOS)Bipolar-plus-CMOS process used for earlier radar chips.
CMOSComplementary Metal-Oxide-SemiconductorRFCMOS = CMOS process with RF / mmWave capability.
RFCMOSRF-capable CMOSToday's single-chip radar process (e.g. 45/40/28/22 nm).
NMOSN-channel MOS transistor (PMOS = P-channel)
PTATProportional To Absolute TemperatureVoltage or current used by temperature sensors.
BGBandgap referenceTemperature-stable voltage reference (BG1/BG2 = two independent ones).
PVTProcess, Voltage, TemperatureVariation corners a design must cover.

LO, clock & synthesis

Abbr.Stands forNote
PLLPhase-Locked LoopLocks the VCO to the crystal and generates the ramp.
ADPLLAll-Digital PLLPLL with a TDC and a digital loop filter.
VCOVoltage-Controlled Oscillator≈ 19–20.25 GHz, multiplied ×4 to 77 GHz.
PFDPhase-Frequency DetectorCompares the divided VCO with the reference.
CPCharge Pump; also Chip ProbeIn a PLL: converts PFD pulses into loop-filter current. In test flows: wafer-level probe test.
TDCTime-to-Digital ConverterDigital phase detector of an ADPLL.
XTALCrystal (reference oscillator)40/50 MHz reference for PLL, ADC and digital.
DDSDirect Digital SynthesizerDigitally generated tone (IF test tone).
KvcoVCO gainTuning sensitivity in MHz/V; varies per band.
AFCAutomatic Frequency Calibration (band calibration)Picks the VCO capacitor-bank band before the PLL closes.
MMDMulti-Modulus DividerProgrammable divider in the PLL feedback, dithered by the ΣΔ modulator.
CMLCurrent-Mode LogicFast differential logic used for the first divider (prescaler) stages at 20 GHz.

Data conversion & digital

Abbr.Stands forNote
SNMStatic Noise MarginNoise an SRAM cell tolerates before flipping; read SNM is the critical one.
SEUSingle-Event UpsetBit flip caused by a particle strike (soft error).
SERSoft-Error RateRate of radiation-induced bit flips, in FIT per Mbit.
MBUMulti-Bit UpsetOne particle flips several neighbouring cells.
RDFRandom Dopant FluctuationRandom number of dopant atoms in a small channel; main cause of Vth mismatch.
LERLine-Edge RoughnessRough gate edges that add Vth variation in small devices.
NPSFNeighbourhood Pattern-Sensitive FaultMemory cell fails only for certain data in its neighbours.
SEC-DEDSingle-Error Correction, Double-Error DetectionECC code used on memory words (e.g. 64 + 8 bits).
ROMRead-Only MemoryMask-programmed memory for boot code and tables.
DRFData-Retention FaultMemory cell loses its value after a pause.
WLWord LineRow select line of a memory array.
BLBit LineColumn data line of a memory array (BL and its complement BLB).
OSROversampling Ratiofs / (2·BW) of a ΣΔ ADC; each doubling adds (2L+1)·3 dB of SQNR.
NTFNoise Transfer FunctionHow a ΣΔ loop shapes quantisation noise out of the signal band.
SNDRSignal-to-Noise-and-Distortion RatioENOB = (SNDR − 1.76) / 6.02.
GBWGain-Bandwidth productOp-amp figure of merit; sets filter and PGA accuracy at IF.
CMRRCommon-Mode Rejection RatioHow well a differential circuit rejects signals common to both inputs.
CSI-2MIPI Camera Serial Interface 2High-speed serial link used for raw radar data.
TSNTime-Sensitive NetworkingDeterministic automotive Ethernet (IEEE 802.1).
ADCAnalog-to-Digital ConverterMain Rx ADCs (ΣΔ) and the aux SAR ADC.
DACDigital-to-Analog ConverterRotator I/Q weights, bias, trim, test-tone generation.
SARSuccessive-Approximation Register ADCSlow, precise ADC used for monitoring.
CTContinuous-Time (CT-ΣΔ)Sigma-delta ADC with a continuous-time loop filter.
ENOBEffective Number of Bits
SFDRSpurious-Free Dynamic RangeTone relative to the largest spur.
THDTotal Harmonic Distortion
DRDynamic Range
INLIntegral NonlinearityDeviation from the ideal transfer line.
DNLDifferential NonlinearityDeviation of each step from 1 LSB.
LSBLeast Significant Bit (MSB = most significant)
DFEDigital Front EndDecimation, DC and I/Q correction, interference handling.
CICCascaded Integrator-CombMultiplier-free decimation filter.
FIRFinite Impulse Response filter
DSPDigital Signal Processor
MCUMicrocontroller Unit
CPUCentral Processing UnitE.g. the RF control CPU that runs chirps and monitors.
SoCSystem-on-Chip
ECUElectronic Control UnitVehicle computer that receives radar data.
SRAMStatic RAM (RAM = random-access memory)
ECCError-Correcting CodeMemory protection for functional safety.
DMADirect Memory Access
LUTLook-Up TableE.g. phase-code → (I, Q) DAC codes, Tx power vs. temperature.
FWFirmware (SW = software)
OTPOne-Time Programmable memoryHolds trims and IDs, like eFuse.
SPISerial Peripheral InterfaceConfiguration / test bus from host or ATE.
CANController Area Network (CAN-FD = Flexible Data-rate)Vehicle bus for object lists.
ETHEthernet (100/1000BASE-T1)Automotive single-pair Ethernet.
CSICamera Serial Interface (MIPI CSI-2)Streams raw radar data to a central SoC.
LVDSLow-Voltage Differential SignalingRaw-data debug / streaming interface.
GPIOGeneral-Purpose Input/Output
IOInput/Output

Power

Abbr.Stands forNote
LDOLow-Dropout regulatorLinear regulator; one per noise-sensitive domain.
PMICPower-Management ICExternal bucks, supervisors and watchdog.
PSRRPower-Supply Rejection RatioHow much supply ripple an LDO (or circuit) blocks.
UVUnder-Voltage (OV = Over-Voltage)Supply monitors, a safety mechanism.
OVOver-VoltageRail above its window; OV monitor protects gate oxides.
PORPower-On ResetHolds the chip in reset until all rails are valid.
BORBrown-Out ResetResets when a supply sags during operation.
ESREquivalent Series ResistanceOf the LDO output capacitor; its zero affects loop stability.
OCPOver-Current ProtectionCurrent limit on a regulator output.
IqQuiescent currentCurrent a regulator draws for itself with no load.
DLDODigital LDOSwitched pass-device array regulated by a comparator loop.
GNDGround

Test & production

Abbr.Stands forNote
EVBEvaluation BoardBoard that carries the chip on the bench with supplies, clock, interfaces and RF transitions.
SMUSource-Measure UnitPrecision instrument that forces voltage or current and measures the other.
OTAOver The AirMeasurement through antennas in a chamber instead of a cable or waveguide.
GSGGround-Signal-Ground probeRF wafer probe with a signal tip between two ground tips.
LRRMLine-Reflect-Reflect-Match calibrationOn-wafer VNA calibration method for mmWave probes.
SCPIStandard Commands for Programmable InstrumentsText command set used to automate instruments.
UPHUnits Per HourTest throughput of a tester and handler.
eFuseElectrically programmable fuseSilicided poly link blown by current; stores trim, ID and repair bits.
MTPMultiple-Time Programmable memorySmall NVM that can be rewritten a few times.
NVMNon-Volatile MemoryKeeps data without power: eFuse, OTP, MTP, flash.
VPPProgramming supply voltageSupply used only to program fuses or OTP.
CRCCyclic Redundancy CheckChecksum that detects corrupted data, e.g. trim words at boot.
RMAReturn Material AuthorizationA customer return, analysed through the 8D process.
8DEight DisciplinesStructured problem solving: team, describe, contain, root cause, correct, verify, prevent, close.
MSAMeasurement System AnalysisProves a measurement is precise and accurate enough (Gage R&R, bias, stability).
GRRGage Repeatability and Reproducibility%GRR < 10 % of tolerance is good.
BISTBuilt-In Self-TestOn-chip stimulus + measurement; result is pass/fail or a value checked against a limit.
BISMBuilt-In Self-MeasurementSame on-chip hardware, but the result is a calibrated value (dB, °, MHz) used for trim, calibration and trend.
DFTDesign for Test
ATEAutomatic Test EquipmentProduction tester.
ATPGAutomatic Test Pattern GenerationScan patterns for digital logic.
IDDQQuiescent supply-current testDetects leakage defects.
PMUParametric Measurement UnitATE DC source/measure channel.
CresContact resistanceProbe or socket contact resistance; measured with the Kelvin or two-current method.
FIMVForce Current, Measure VoltagePMU mode used for open/short (diode) tests.
FVMIForce Voltage, Measure CurrentPMU mode used for leakage and power-short tests.
IILInput leakage current, input Low (IIH = input High)Leakage limit per IO pin, typically |I| < 1 µA.
IIHInput leakage current, input High
ESDElectrostatic DischargePad protection diodes / clamps; the diode method uses them for continuity.
VDDPositive supply rail (VSS = ground / negative rail)
VSSGround / negative supply rail
DCRDC ResistanceE.g. of an RF shunt inductor, 0.5–3 Ω.
Hi-ZHigh impedance (Z)Output driver switched off; the pin floats.
OEOutput EnableControl that switches an output between driving and Hi-Z.
IOZOff-state output leakage (IOZH at VDDIO, IOZL at 0 V)Measured on a pin in Hi-Z; typically |I| < 1–10 µA.
VOHOutput High voltage threshold (VOL = Output Low)Tester comparator levels that decide 1 / Z / 0.
VOLOutput Low voltage threshold
HIGHZIEEE 1149.1 instruction that puts all outputs in Hi-Z
EXTESTIEEE 1149.1 external test instructionBoundary cells drive and sample the pins; used for interconnect and walking-Z tests.
RPCTReduced Pin-Count TestingTesting through JTAG / a few pins, so more sites fit on one tester.
BICSBuilt-In Current SensorOn-chip current monitor for IDDQ per power domain.
SPCStatistical Process Control
VNAVector Network AnalyzerLab instrument for S-parameters.
AWGArbitrary Waveform Generator
DMMDigital Multimeter
GPIBGeneral-Purpose Interface BusInstrument control bus (like LAN).

Safety, standards & regulation

Abbr.Stands forNote
PMHFProbabilistic Metric for random Hardware FailuresISO 26262 residual failure rate; < 100 FIT for ASIL B/C, < 10 FIT for D.
SEooCSafety Element out of ContextA part developed to ISO 26262 against assumed system requirements.
FMEAFailure Mode and Effects AnalysisQualitative analysis of failure modes; FMEDA adds rates and diagnostic coverage.
FITFailures In TimeFailures per 10⁹ device-hours.
MTTFMean Time To Failure
REDRadio Equipment Directive (EU 2014/53/EU)EU conformity framework for radio transmitters, including radar.
ASILAutomotive Safety Integrity LevelISO 26262 risk class A–D; radar typically ASIL-B.
ISOISO 26262 / ISO/SAE 21434 / ISO 11452Functional safety / cybersecurity / EMC immunity.
FTTIFault-Tolerant Time IntervalTime from fault to hazard; monitors must react within it.
FMEDAFailure Modes, Effects and Diagnostic Analysis
SPFMSingle-Point Fault MetricISO 26262 coverage metric.
LFMLatent Fault MetricISO 26262 coverage metric.
AECAutomotive Electronics Council (AEC-Q100 / Q200)Qualification of ICs / passives.
ETSIEuropean Telecommunications Standards InstituteEN 301 091 / EN 303 396 radar standards.
FCCFederal Communications CommissionUS rules, Part 95M for 76–81 GHz.
EMCElectromagnetic Compatibility
CISPRComité International Spécial des Perturbations RadioélectriquesCISPR 25: vehicle-component emissions.
OOBOut-of-Band (emission)

Digital DFT, stress & reliability

Abbr.Stands forNote
UHSTUnbiased Highly Accelerated Stress TestHAST without bias, 130 °C / 85 % RH; alternative to autoclave.
PTCPower Temperature CyclingTemperature cycling with the device powered on and off.
EDREndurance and Data RetentionQualification of non-volatile memory (AEC-Q100-005).
DPADestructive Physical AnalysisOpening and sectioning parts to inspect their construction and damage.
SEMScanning Electron MicroscopeHigh-magnification imaging of cross-sections and surfaces.
EDXEnergy-Dispersive X-ray spectroscopyElement analysis in the SEM: corrosion, contamination, IMC phases.
FIBFocused Ion BeamPrecise local cutting and imaging; also used for circuit edits.
LTPDLot Tolerance Percent DefectiveDefect rate a sampling plan rejects with given confidence; 0 / 231 ≈ 1 % at 90 %.
PCPreconditioningBake, moisture soak and reflow before environmental stress (JESD22-A113).
BLRBoard-Level ReliabilityReliability of the package soldered on a PCB (temperature cycling, drop, vibration).
SACTin-Silver-Copper solderLead-free solder alloy (e.g. SAC305) used for balls.
PPAPProduction Part Approval ProcessAutomotive approval package, includes the qualification report.
DRCDesign Rule CheckVerifies layout against foundry manufacturing rules.
LVSLayout Versus SchematicVerifies that the layout matches the schematic netlist.
PEXParasitic ExtractionExtracts resistance, capacitance (and inductance) of the layout for post-layout simulation.
AMSAnalog / Mixed-Signal simulationSimulation that combines transistor-level analog with digital models.
ECOEngineering Change OrderLate design fix; a metal-only ECO changes only upper masks.
SCRSilicon-Controlled RectifierThyristor; used as a compact ESD clamp, and the parasitic structure behind latch-up.
GGNMOSGrounded-Gate NMOSESD clamp that works by parasitic-bipolar snapback.
SEScan EnableSelects shift (SE = 1) or functional capture (SE = 0) in scan flops.
SAFStuck-At FaultNode permanently 0 or 1.
TDFTransition Delay FaultNode slow to rise or fall; needs at-speed test.
STAStatic Timing AnalysisFinds the longest paths for timing-aware ATPG.
OCVOn-Chip VariationTiming derates in STA that account for local (mismatch) variation across the die.
OCCOn-Chip Clock ControllerGates exact launch/capture pulses from the PLL for at-speed test.
LOCLaunch-On-CaptureAt-speed scheme; also called broadside.
LOSLaunch-On-ShiftAt-speed scheme; SE must switch at speed.
EDTEmbedded Deterministic TestScan compression (decompressor + compactor).
LFSRLinear-Feedback Shift RegisterPseudo-random sequence generator.
PRPGPseudo-Random Pattern GeneratorLFSR that feeds the scan chains in LBIST.
MISRMultiple-Input Signature RegisterCompresses responses into one signature.
STUMPSSelf-Test Using MISR and Parallel Shift-register sequence generatorStandard LBIST architecture.
LBISTLogic BISTOn-chip random-pattern scan test; used at key-on.
MBISTMemory BISTOn-chip March-algorithm test of SRAMs.
BIRABuilt-In Redundancy AnalysisComputes which spare rows/columns repair a memory.
BISRBuilt-In Self-RepairLoads the repair from eFuse at boot.
IRIR dropSupply voltage drop (current × resistance), high during scan shift.
JTAGJoint Test Action Group (IEEE 1149.1)Boundary scan and test access port.
TAPTest Access PortJTAG pins TCK, TMS, TDI, TDO, TRST.
BSDLBoundary Scan Description LanguageDescribes a chip's JTAG boundary-scan cells.
IJTAGInternal JTAG (IEEE 1687)Network for accessing on-chip instruments.
MUXMultiplexerSelects one of N inputs; in test, routes sub-block nodes to shared instruments.
ATBAnalog Test BusChip-wide wire pair (force + sense) that test muxes connect sub-block nodes to.
TGTransmission GateParallel NMOS + PMOS switch; passes the full voltage range.
SPDTSingle-Pole Double-Throw switchOne input to one of two outputs (SP4T = one of four).
BBMBreak-Before-MakeSwitching order that opens the old path before closing the new one.
ICLInstrument Connectivity Language (PDL = Procedural Description Language)IJTAG description files.
ECIDElectronic Chip IDUnique per-die ID for traceability.
HVSTHigh-Voltage Stress TestShort over-voltage on the core rail to activate latent oxide defects.
VLVVery-Low-Voltage testTest below nominal V to expose resistive defects.
VminMinimum operating voltageThe pass/fail edge in a shmoo; an outlier Vmin flags a defect.
PATPart Average Testing (AEC-Q001)Outlier limits at robust μ ± 6σ.
DPATDynamic Part Average TestingPAT limits recalculated per lot or wafer.
GDBNGood Die in Bad NeighbourhoodWafer-map screen that rejects dies in defect clusters.
NNRNearest-Neighbour ResidualCompares a die's parameter with its wafer neighbours.
DPPMDefective Parts Per MillionShipped-quality metric; automotive target ≪ 1.
FTFinal TestPackage-level production test.
SLTSystem-Level TestFunctional test by booting the application.
PCMProcess Control MonitorTest structures in the scribe lines, measured by the fab (see WAT).
WATWafer Acceptance TestFab's electrical test of PCM structures before shipping wafers.
OSATOutsourced Semiconductor Assembly and TestCompany that packages and tests the dies.
QAQuality AssuranceSample-based outgoing inspection and audits.
CpProcess capability (Cp)(USL − LSL) / 6σ: spec width vs process spread.
CpkProcess capability indexmin(USL − μ, μ − LSL) / 3σ; automotive often ≥ 1.33, critical ≥ 1.67.
USLUpper Spec Limit (LSL = Lower Spec Limit)Design limits; outside them the part is out of spec.
LSLLower Spec Limit
UCLUpper Control Limit (LCL = Lower Control Limit)Process limits from history, usually mean ± 3σ.
LCLLower Control Limit
OCAPOut-of-Control Action PlanDocumented steps when an SPC rule fires.
MRBMaterial Review BoardDecides what happens to held material: release, rework, scrap or deviation.
MIMMetal-Insulator-Metal capacitor (MOM = Metal-Oxide-Metal)Precision on-chip capacitors.
MOMMetal-Oxide-Metal (finger) capacitor
BSIMBerkeley Short-channel IGFET ModelIndustry-standard compact transistor model family used in design kits.
VtThreshold voltageGate voltage where the channel turns on; Vt_lin at low Vds, Vt_sat at VDD.
IdsatSaturation drain currentId at Vgs = Vds = VDD, per µm of width; transistor strength.
IoffOff-state leakage currentId at Vgs = 0, Vds = VDD.
DIBLDrain-Induced Barrier LoweringVt drop per volt of Vds in short-channel devices.
SSSubthreshold swing (also SS = slow-slow process corner)mV of Vgs per decade of Id below Vt; ≈ 60 mV/dec ideal at room temperature.
TTTypical-typical process cornerFF = fast-fast; FS / SF = skewed NMOS / PMOS corners.
FFFast-fast process corner
gmTransconductance∂Id/∂Vgs; the transistor's gain.
gdsOutput conductance∂Id/∂Vds; limits voltage gain (intrinsic gain = gm/gds).
CoxGate-oxide capacitance per areaεox / Tox.
ToxGate-oxide thicknessMeasured with C-V structures in WAT.
fTTransit (unity current-gain) frequency≈ gm / 2π(Cgs + Cgd).
fmaxMaximum oscillation (unity power-gain) frequencyNeeds ≈ 3–4× the operating frequency for useful gain.
VbdGate-oxide breakdown voltageVoltage where oxide current jumps past compliance in a V-ramp test.
BVBreakdown VoltageBVdss = drain-source (gate off), BVj = junction.
BVdssDrain-source breakdown voltageTransistor off-state breakdown; limits PA drain swing.
BVjJunction breakdown voltageReverse breakdown of N+/P-well or P+/N-well diodes.
TLPTransmission-Line PulseESD device characterisation with short, high-current pulses.
QBDCharge to breakdownTotal charge an oxide passes before breaking down (reliability).
IMDInter-Metal DielectricInsulator between metal lines/layers; tested with comb structures.
CMPChemical-Mechanical PlanarizationPolishing step that flattens each layer; source of centre, edge and ring signatures.
OPCOptical Proximity CorrectionMask shape corrections; weak spots (hotspots) can fail per reticle shot.
EBREdge Bead RemovalRemoves resist build-up at the wafer edge.
D0Defect densityRandom defects per unit area; baseline yield Y ≈ e^(−D0·A).
HTOLHigh-Temperature Operating Life≈ 1000 h biased at max temperature (AEC-Q100).
ELFREarly Life Failure RateShort high-temperature operation of a large sample.
TCTemperature CyclingPackage and interconnect fatigue test.
THBTemperature-Humidity-Bias85 °C / 85% RH with bias.
HASTHighly Accelerated Stress Test130 °C / 85% RH with bias.
RHRelative Humidity
HTSLHigh-Temperature Storage LifeUnbiased bake.
HBMHuman-Body Model (ESD)
CDMCharged-Device Model (ESD)
LULatch-UpJESD78 test.
EMElectromigrationMetal wear-out under current (wafer-level reliability).
TDDBTime-Dependent Dielectric BreakdownGate-oxide wear-out.
HCIHot-Carrier InjectionTransistor degradation mechanism.
NBTINegative-Bias Temperature InstabilityPMOS threshold drift.

PCB, package & materials

Abbr.Stands forNote
TCBThermo-Compression BondingFlip-chip attach with heat and force per die; fine pitch, low warpage.
MUFMolded UnderfillMold compound that also fills the gap under a flip-chip die.
CSAMC-mode Scanning Acoustic MicroscopyUltrasound imaging of voids and delamination inside packages.
AOIAutomated Optical InspectionCamera inspection of RDL, bumps and balls in the assembly line.
KGDKnown-Good DieDie that passed wafer sort and is released for assembly.
WLPWafer-Level PackagePackage built on the whole wafer (fan-in) or a reconstituted wafer (fan-out).
PCBPrinted Circuit Board
RDLRedistribution LayerThin-film Cu wiring that routes die pads to balls (fan-out) or bumps.
UBMUnder-Bump MetallisationMetal stack between die/RDL pad and the solder.
FOWLPFan-Out Wafer-Level PackageDie embedded in mold with RDL fanning out to balls; eWLB is one type.
CSPChip-Scale PackagePackage only slightly larger than the die (FC-CSP = flip-chip CSP).
AiPAntenna-in-PackageAntennas built into package layers.
IMCIntermetallic CompoundLayer formed between solder and UBM/pad; grows with time and temperature.
CTECoefficient of Thermal ExpansionMismatch between materials drives solder and bump fatigue.
MSLMoisture Sensitivity LevelJ-STD-020 rating: how long a package may sit out of dry pack before reflow.
ELKExtreme Low-k dielectricFragile back-end dielectric in advanced nodes; cracks under bump stress.
NSMDNon-Solder-Mask-Defined padPCB pad style that improves solder-joint fatigue life.
DkDielectric constantSets line impedance and antenna tuning; shifts with moisture.
DfDissipation factorDielectric loss; key for RF loss at 77 GHz.
C-SAMC-mode Scanning Acoustic MicroscopyNon-destructive imaging of delamination and voids.
PBOPolybenzoxazolePolymer dielectric used in RDL (like polyimide).
EOSElectrical OverstressDamage from overvoltage or overcurrent beyond ESD events.
BGABall Grid ArrayFC-BGA = flip-chip BGA.
eWLBembedded Wafer-Level Ball-grid-arrayFan-out package with low RF loss.
AoPAntenna-on-Package
LoPLaunch-on-PackageRF launched from package into waveguide / antenna.
GCPWGrounded Coplanar WaveguidePCB transmission line at the ball launch.
SIWSubstrate-Integrated WaveguideWaveguide formed with via fences in the PCB.
FR4Flame-Retardant epoxy-glass laminateStandard low-cost PCB material.
ENEPIGElectroless Nickel, Electroless Palladium, Immersion GoldPCB surface finish.
ImAgImmersion SilverPCB surface finish.
HASLHot-Air Solder LevelingSurface finish; too rough/uneven for 77 GHz.
PBTPolybutylene terephthalate (PC = polycarbonate)Radome plastics.
HFSSHigh-Frequency Structure Simulator (Ansys)3D EM simulator (CST = Dassault's equivalent).